PSM Program Development (or GDC)

Establish Your New Facility’s Safety and Compliance with a Robust PSM Program

Empower your facility with a fully developed and ready-to-implement Process Safety
Management (PSM) program from Macha PSM. Our PSM Program Development service
provides you with a comprehensive, robust PSM solution tailored to your facility’s unique needs.
Service Highlights:

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• Complete PSM Program Creation: We design and develop a comprehensive PSM program, including documentation, procedures, and protocols specific to your facility.

• Regulatory Compliance: We ensure your facility meets the Risk Management Plan (Title 40 CFR Part 68) and Process Safety Management (Title 29 CFR §1910.119) standards.

• Process Hazard Analysis: We conduct the initial PHA with the design engineers and other key stakeholders to identify and mitigate the risks of the new system, integrating checklists questions provided by IIAR.

• Hazard Assessment: We prepare and document worst-case and alternate release scenario reports to proactively manage and mitigate risks.

• RMP Submit: We manage every stage of the CDX process: account creation, facility registration, granting preparer access, review, and certification all before ammonia is brought onsite.

• Process Safety Information: We document technical system information including ammonia safety data sheets, block flow diagrams, process chemistry documents, and safety system descriptions, P&IDs, relief analyses, ventilation system design, etc. in accordance with ANSI/IIAR 2.

• Operating Procedures: We develop operating procedures aligned with ANSI/IIAR 7, ensuring your team can efficiently manage and operate the facility.

• Training Resources: We provide ammonia safety training, process overview, and operating procedure training materials, with tracking for initial and refresher training dates.

• Mechanical Integrity: We establish a detailed mechanical integrity program, including an inspection, testing, and maintenance (ITM) schedule in accordance with ANSI/IIAR 6.

•  Management of Change: We develop a management of change program to handle modifications in your processes safely and effectively.

• Pre-Startup Safety Reviews: Provide a pre-startup safety review framework for commissioning and decommissioning equipment, aligned with ANSI/IIAR 5 and 8.

• Incident Investigation Program: We establish a detailed incident investigation protocol to effectively address and learn from any incidents.

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Why Choose Macha PSM?

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• Expertise: Benefit from our extensive experience in developing effective PSM programs tailored to complex industrial environments. Ammonia is our specialty, and we are dedicated to being the most knowledgeable and best-equipped team available. You can rest assured that your facility's compliance is in highly capable hands.

• Robust Solutions: Receive a fully developed PSM program ready for immediate implementation, allowing you to focus on your core operations.

• Regulatory Assurance: Rest easy knowing your program meets all relevant regulatory requirements, helping you avoid fines and improve safety. We are constantly updating our programs in accordance with new regulatory changes. With Macha PSM, you can make sure nothing falls through the cracks.

• Ammonia Refrigeration Expertise: Through ongoing training, our consultants are at the cutting edge of all new regulatory and code requirements (e.g., IIAR).

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Partner with Macha PSM to equip your facility the best PSM program available, ensuring safety
and efficiency from day one. Contact us to start developing your PSM solution today!

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Contact Us

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We are committed to helping you maintain the safety and efficiency of your ammonia refrigeration systems. 

Thank you for considering Macha PSM for your PSM needs. We look forward to the opportunity to serve you.

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